Product Positioning
A high-performance industrial controller designed for high-real-time control and multi-protocol integration, combining Raspberry Pi CM5 hardware with CODESYS real-time systems. Ideal for precision equipment control, multi-axis synchronization, and industrial communication gateways in demanding environments such as factory automation, energy management, and edge computing.
Core Advantages
Module | Highlights | Key Specifications/Technologies |
High-Density I/O | 8 isolated DI/DO + Dual CAN buses, enabling direct connectivity to sensors, actuators, and industrial devices | - DI: Wet/Dry contact support, 5KV isolation - DO: 5-36V output (1.5A/channel) - 2×CAN 2.0B (3KV isolation, 10-1000kbps) - 2×RS232 + 2×RS485 (12-pin terminals with surge protection) |
Hard Real-Time Control | Microsecond-level precision for multi-axis coordination | - CODESYS RTE core: ≤250μs control cycle - 64-axis motion control within 1ms (EtherCAT Master) |
Industrial Robustness | Built for extreme environments and unstable power conditions | - 9-36V DC wide voltage input (overvoltage/overcurrent/reverse polarity protection) - -25°C~60°C operating range + EMI -resistant metal housing - Supercapacitor backup (30-60s power hold-up) |
Protocol Versatility | Seamless integration with industrial networks and cloud platforms | - EtherCAT/Modbus TCP Master + OPC UA/MQTT support - Dual Ethernet ports (1Gbps + 100Mbps) for control/data network separation |
Scalable Architecture | Flexible storage and connectivity expansion | - 64GB eMMC + M.2 NVMe SSD (up to 512GB) - Micro SD slot + 8GB LPDDR4 RAM for multitasking |
Differentiation
✅ High-Density I/O & Dual CAN: Eliminate expansion modules with 8 isolated DI/DO and 2×CAN 2.0B interfaces for direct device connectivity (sensors, actuators, vehicle ECUs).
✅ PLC-Grade Real-Time Performance: CODESYS RTE enables 64-axis motion control at 1ms cycles, 40% cost reduction vs. traditional PLCs.
✅ Industrial-Grade Isolation: 5KV isolation on DI/DO, 3KV on CAN/RS485, ensuring superior EMI/surge resistance in harsh environments.
✅ Instant Power Backup: Supercapacitor + RTC backup secures critical data for 30-60s during outages, no battery maintenance required.
Typical Applications
🏭 Multi-Axis Production Line Control: Synchronize 16 servo axes via EtherCAT for high-speed packaging/injection molding machines.
🚗 Automotive Testing Systems: Dual CAN buses for real-time ECU communication and sensor data logging.
⚡ Smart Grid Protection: Monitor circuit breakers (8 DI) and control relays (8 DO) with Modbus TCP/SCADA integration.
📡 Edge-to-Cloud Gateways: Aggregate equipment data via OPC UA/MQTT while maintaining local control via dual Ethernet ports.